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How to Build Simple Floating Shelves

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How to Build Simple Floating Shelves

You can make these floating shelves from lightweight, inexpensive hollow-core doors. They're perfect for displaying collectibles, photos, travel mementos or just about anything. These shelves are strong, too. While they're not designed to hold your old set of Encyclopedia Britannica's, they're certainly capable of it.

Steps


Recognize that each shelf is made from half of an 18-in. hollow-core door. Cut the door blank lengthwise after clamping a straightedge guide to the door. Be sure to use a 40-tooth carbide blade for a smooth cut. Don't exceed 9 in. wide or you'll start to weaken the cantilever strength of the shelf.

Cut a cleat to fit inside the door

Measure the space between the outer veneers of the door and cut cleats from a 2x4 to this thickness. Make the cleats as long as the inside of the door. Use straight, dry lumber for cleats.

Trace the horizontal location for each shelf using a 4-ft. level as your guide. Use a stud finder to mark the locations of the studs and lightly press masking tape over each one.

Bolt the cleats to the studs

Pre-drill 1/4" diameter holes at the stud locations after you cut the cleats to length (the measurement between the end blocks of the door half). Hold the cleat to your line on the wall and drill into the stud with a 1/8-in. bit. Using a wrench, install one lag screw into each stud until it's tight. Use 1/4-in. x 3-1/2 in. lag screws. Each cleat must be straight.


Make space for the cleat

Cut away the corrugated cardboard cores at least 1-1/2 in. from the cut edge. Scrape away the glue carefully without gouging the wood surface.

Dry-fit the shelf to make sure the blank fits over the cleat. Check the backside of the shelf and scribe it to the wall if necessary. Use a block plane or sander to remove material from the back edge for a tight fit.

Glue the shelf to the cleat

Apply a generous amount of glue to the top of the cleat and the inside bottom edge of the door blank. Slide the shelf over the wood cleat.


Fasten the shelf

Nail the shelf to the cleat using a square as your guide. Start at the middle and work your way to each end. Use 1-in. brad nails spaced 8 in. apart. Nail the bottom also.


Tips


Birch doors paint more smoothly than lauan or oak.
Let the shelves dry overnight before putting any weight on them.

Warnings


These shelves are strong, but not indestructible. Don't climb on them or overload them.
Attaching the shelves by this method means that they cannot be removed without destroying them.